High flow pleated filter cartridge welders-welding machines-equipments-production line
Model No.: SIIC-M028
High flow pleated filter cartridge welders-welding machines-equipments-production line is special used for welding high flow pleated filter cartridges, making big diameter-fat pleated filter cartridges, such as 3M, Parker, Pall high flow filter cartridge.
1. Main Parts:
-High flow filters pleats maker
-High flow pleated cartridge-ends cap welder-welding machine
-High flow pleated cartridge length connector welder-welding machine
-Pleated filter cartridge middle seam welder-welding machine
-High flow pleated filter cartridge length cutter
2. The Applicable Scope:
SIIC high flow filter cartridge production line is special used for welding high flow pleated filter cartridges, making big diameter-fat pleated filter cartridges, such as 3M, Parker, Pall high flow filter cartridges.
3. Features:
Special for big diameter filter cartridges-fat pleated filter cartridges with high flow.
Special for high flow pleated filter cartridges similar with 3M, Parrker, Pall high flow filter cartridge.
Available diameters: 82-152.4mm (3"-6"), other diameter can be custom made.
As one industrial filters machine manufacturer and supplier, Shanghai Indro Industry Co., Ltd is manufacturing and supplying micro porous folded filter welding machines- equipments, PP-PES-FIBERGLASS-NYLON-PTFE pleated filter cartridge production line, high flow pleated filter cartridges production line, we also supply plastic parts of pleated filter cartridges, including outer cage, inner core, cartridge caps and connecting ends parts.
4. Specification Data:
- High flow filters pleats maker
Max paper width: 1100mm or other as per your requirement.
Pleats Depth: 8-55mm adjustable
Max pleats speed: 120pleats/min
Max pleats length speed: 12m/min (different as per different pleats depth)
With PLC.
Power: standard 380/3 phase, other can be custom made as per requirement.
SIIC-M028-P1100-PLC: semi-automatic for common pleats.
SIIC-M028-P1100-PLC-A: total automatic, for both common pleats and "M" pleats
- High flow pleated cartridge-ends cap welders
Frame: Folded plate welding and standard bolt connecting structure
Welding temperature, welding time, welding depth is controlled automatically.
Special for welding caps of high flow pleated filter cartridges.
Good and stable sealing ability and fastness
Controlled automatically
Easy operation
Standard Model is with manual door, automatic door is optional as per customer's requirement.
Power: standard 380/3 phase, other can be custom made as per requirement.
SIIC-M028-ECW: hot plate welding system, heating mould (Brass H62), welding cap from one end per time.
SIIC-M028-ECWH: hot plate welding system, heating mould (Brass H62), welding caps from both ends per time, double production capacity.
SIIC-M028-ECW-IR-A: Infra-red welding system, pneumatic drive, welding cap from one end per time.
SIIC-M028-ECWH-IR-A: Infra-red welding system, pneumatic drive, welding caps from both ends per time, double production capacity.
SIIC-M028-ECWH-IR-S: Infra-red welding system, servo drive, welding caps from both ends per time, double production capacity.
-High flow pleated cartridge length connector welder
Frame: Folded plate welding and standard bolt connecting structure
Heating Mould: Brass H62, good thermal conductivity, temperature range: 0 ~ 399 degree C
Control Mode: PLC
Function: connect cartridge together to become longer cartridge, such as for 60", connecting 20" piece and 40" piece to get 60" piece.
Ensure that the filter cartridge is straight.
Controlled automatically
Easy operation
Connecting length can be up to 60inch with standard models. Other length can be custom made.
Standard Model is with manual door, automatic door is optional as per customer's requirement.
Power: standard 380/3 phase, other can be custom made as per requirement.
SIIC-M028-LJW: hot plate welding system, heating mould (Brass H62), pneumatic drive, welding 1pc per time.
SIIC-M028-LJW-S: hot plate welding system, heating mould (Brass H62), servo drive, welding 1pc per time.
-Pleated filter cartridge middle seam welders (SIIC-M025-MSW)
To weld the seam or joint in the middle of filter cartridge, high quality welding seam.
-High flow pleated filter cartridge length cutter (SIIC-M028-LC)
Frame: Folded plate welding and standard bolt connecting structure
Rotating cutting knife
Size/Weight: according to pleated cartridge length range
Cutting one end(1pc) of filter cartridge automatically every time.
Ensure that the cutting ends are flat and smooth.
Improve production capacity.
5. Liquid filtration high flow pleated filter cartridges making process:
-Making cartridge pleats: Using high flow filter paper pleating machine to make filter cartridges pleats
-Welding middle seam: Using middle seam welder to do middle seam thermal welding of filter cartridges paper
-Length cutter/controller: Using high flow filter cartridge length cutter to cut/trim offer of pleated filter paper
-Cartridge shaping: Putting filter membrane with correct length into the outer cage (plastic shell) with inner core inside of the membrane to keep pleated filter cartridge have initial shape.
-End cap and connector ends welding: Using high flow filter cap welder to welding connector ends onto end of filter cartridges, for making 60inch, need to weld the cap on one of the ends of 20inch length or 40inch length piece. Do not need to weld cap for welding connector end.
-Length connector welding: for 20”/30”/40” long pleated filter cartridges, normally using high flow pleated filter cartridge length connecting welder to weld 2/3/4 pieces of 10” pieces together to complete 20”/30”/40”long pleated filter cartridges. For making 60inch length, after welding cap onto one of the ends of either 20inch or 40inch piece, then using length connector welder to make 60inch high flow filter.
6. To make one complete pieces of high flow pleated filter cartridge, you need to use following items of machines:
SIIC-M028-P1100: pleats maker, pleated cartridge filter paper pleating machine, special for folding /pleating filter paper of filter cartridge
SIIC-M028-ECW:pleated cartridge-ends cover welder, special for welding end cover of filter cartridge
SIIC-M028-LJW: high flow pleated cartridge length connecting welder, special for connecting cartridge together to become longer cartridge, such as 20", two parts, one joint, 30" three parts with 2 joints, 40" 4 parts with 3 joints, one 20 inch and one 40 inch to get 60 inch piece.
SIIC-M025-MSW: pleated cartridge-middle seam welder, special for welding middle seam of outer cover of pp pleated filter cartridge
SIIC-M028-LC: high flow pleated cartridge length cutter, special for cutting cartridge length-pleats width, do trimming of pleats edges.
High Flow Filter End Cap Welding Video
High Flow Filter Length Connector Welding Video
High Flow Filter Pleat Packs Edge Cutting Trimming Off Video
High Flow Filter Outer Wrap/Band/Belt Spiral Winding Video
